青岛世纪海佳机械有限公司

青岛世纪海佳机械有限公司
1
公司简介

海佳创建于1995年,是全球规模领先、技术先进、品质高端的无梭织机生产制造和服务供应商。30年来专注并深耕于无梭织机领域,是集研发设计、生产制造、市场营销和售后服务为一体的具备国际竞争力的集团化企业,拥有三大制造工厂和海内外十多个办事处,是织机行业智能制造典范,年生产制造织机2万台和凸轮开口1.2万台,产品销售遍布国内各个纺织区域以及全球近30个国家,与全球多家知名纺织企业建立了重要合作关系,喷水织机市场占有率连续十多年全球领先。
海佳在产品研发和技术创新方面始终走在行业前列,是中国喷水织机行业龙头企业,经鉴定,海佳生产的喷水织机技术水平达到国际先进;高端定位的喷气织机,客户和市场均给予高度认可和赞誉;凸轮开口系列产品市场范围越来越广。海佳现拥有自主知识产权161项,其中发明专利46项,拥有注册商标12项。
海佳以成就客户为己任,持续为客户创造价值。

2
企业荣誉
获得荣誉
Honor Certificate
海佳获得国家制造业单项冠军示范企业、国家智能制造标准试验验证公共服务平台项目、家级高新技术企业、国家两化融合管理体系试点企业、山东省瞪羚企业、山东省现代优势产业集群+人工智能试点示范项目,山东省企业技术中心、山东省技术创新示范企业,山东省首台(套)技术装备等荣誉。
Haijia has won the title of National Manufacturing Single Championship Demonstration Enterprise, National Intelligent Manufacturing Standard Test and Verification Public Service Platform Project, National High-tech Enterprise, National Integration of Informatization and Informatization Management System Pilot Enterprise, Shandong Province Gazelle Enterprise, and Shandong Province Modern Advantage Industry Cluster+ Artificial Intelligence Pilot Demonstration Project, Shandong Provincial Enterprise Technology Center, Shandong Provincial Technology Innovation Demonstration Enterprise, Shandong Provincial First (Set) Technical Equipment and other honors.












3
知识产权
Intellectual Property
海佳坚持技术驱动、创新发展理念,拥有自主知识产权近150项,包括24项发明专利(国外发明专利5项);拥有注册商标12项,包括5项国际商标。
Haijia adheres to the concept of technology-driven and innovative development, and has nearly 150 independent intellectual property rights, including 24 invention patents (5 foreign invention patents); it has 12 registered trademarks, including 5 international trademarks.








4
体系认证
Systems Certification
海佳通过ISO9001:2015质量管理认证体系、欧盟CE认证,ISO14001:2015环境管理认证体系及GB-T28001-2011职业健康安全管理体系认证,知识产权管理体系认证等。
HAIJIA has passed ISO9001:2015 quality management certification system, EU CE certification, ISO14001:2015 environmental management certification system and GB-T28001-2011 occupational health and safety management system certification, intellectual property management system certification, two integration management system certification, etc.




生产制造
1
总装车间
海佳现代化智能总装车间拥有3条无梭织机脉动流水线,1条凸轮装配流水线。
脉动流水线是利用自动化装备、数字化软件和信息化管理系统,建立起高端无梭织机的标准化生产流程和智能制造模式,通过线体规划,利用RGV和AGV自动化物料搬运设备与配套软件调度系统实现框架的平台转运、线体转运、成品下线转运、成品入库等流程的自动化,线体应用了48台RGV小车负责装配工位的转运;12台激光导航AGV负责整个车间物流自动化转运。
安装过程中,MAS系统和ERP等信息系统的高效使用,确保了车间的信息化运转。
Haijia modern intelligent assembly workshop has three pulsating assembly lines for shuttleless looms and one cam assembly line.
The pulsating assembly line uses automated equipment, digital software and information management systems to establish a standardized production process and intelligent manufacturing model for high-end shuttleless looms. It is realized through line planning and the use of RGV and AGV automated material handling equipment and supporting software scheduling systems. For the automation of the framework's platform transfer, line transfer, finished product off-line transfer, and finished product warehousing, the line uses 48 RGV trolleys to be responsible for the transfer of assembly stations; 12 laser navigation AGVs are responsible for the automated transfer of the entire workshop logistics.
During the installation process, the efficient use of information systems such as MAS system and ERP ensured the information-based operation of the workshop.


2
加工车间
加工车间是海佳打造的智能化水平高的车间,配备20多条进口柔性加工生产线,采用信息化管理手段,自动控制和管理织机关键部位精密零部件的加工过程,包括制造质量的自动控制、故障的自动诊断和处理及制造信息的自动采集和处理,实现零部件自动化精加工,加工精度达到0.01mm,极大的提高了整机稳定性和使用寿命。
The processing workshop is the most intelligent workshop built by Haijia. It is equipped with more than 20 imported flexible processing production lines and uses information management methods to automatically control and manage the processing of precision parts in key parts of the loom, including automatic control of manufacturing quality. , automatic diagnosis and processing of faults and automatic collection and processing of manufacturing information, realizing automatic finishing of parts, with a processing accuracy of 0.01mm, which greatly improves the stability and service life of the entire machine.





售后服务
生产制造生产制造
海佳具有完善的售后服务体系和质量保证体系,公司坚持“一切为了用户”的服务原则,专门建立了一支专业的技术服务队伍,并在国内设立了6个售后服务网点,在印度、土耳其、巴基斯坦、越南等国家建设售后服务中心,负责为客户提供全面的售后服务及技术解决方案。此外,公司质量部门每月对客户进行回访,及时收集客户意见并形成报告,一时间响应客户反馈。
在客户服务的流程上,海佳售后服务贯穿于设备安装与调试、用户培训、设备维修与保养、定期巡检、故障诊断、技术支持等环节中,真正实现客户服务的全流程监控与管理。
海佳正在借助信息化系统建立海佳售后服务管理平台,通过二维码追踪,对设备主动预测以及有效统计分析,实现设备远程运维,自主诊断,预测维护。引入PLM产品全生命周期管理,对已售出设备账目进行管理,以设备的角度管理设备的历史服务记录,配件更换记录,驱动程序,设备监控等等,形成一整套设备管理履历,实现完整的售出设备全生命周期管理,为售后服务全流程管理与模块运行提供有利的基础数据保障。
Haijia has a complete after-sales service system and quality assurance system. The company adheres to the service principle of "all for users" and has specially established a professional technical service team and established 6 after-sales service outlets in India and Turkey. , Pakistan, Vietnam and other countries to build after-sales service centers, responsible for providing customers with comprehensive after-sales services and technical solutions. In addition, the company's quality department conducts return visits to customers every month, collects customer opinions in a timely manner and forms reports, and responds to customer feedback as soon as possible.
In the process of customer service, Haijia after-sales service runs through equipment installation and commissioning, user training, equipment repair and maintenance, regular patrol inspection, fault diagnosis, technical support and other links, truly realizing the whole process monitoring and management of customer service.
At present, Haijia is establishing Haijia after-sales service management platform with the help of the information system. Through two-dimensional code tracking, it actively predicts and effectively analyzes the equipment, and realizes remote operation and maintenance, independent diagnosis, prediction and maintenance of the equipment. PLM product full life cycle management is introduced to manage the accounts of the sold equipment, manage the historical service records, parts replacement records, drivers, equipment monitoring, etc. of the equipment from the perspective of the equipment, form a complete set of equipment management history, realize the complete life cycle management of the sold equipment, and provide favorable basic data guarantee for the whole process management of after-sales service and module operation.








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